Mathematical modelling and optimization of the granulation process of loose compound feed for broilers
DOI:
https://doi.org/10.5219/1925Keywords:
granulation, crumbability, granular feed, mathematical modeling, broilerAbstract
The article presents the results of studying the indicators of the crumbling of granules and the specific energy costs of experimental batches of granulated feed for broilers. The process of granulation of compound feed for broilers was studied using the statistical planning method of a multifactorial experiment using a granulation line, including a granulator press. The dependence of the crumbling of granules and the energy consumed on the selected factors has been established. The moisture content of the feed mixture W (%) and steam pressure P (MPa) were chosen to optimise the granulation process. A matrix plan of the experiment was compiled. With the optimal values of the factors obtained in the study using the experimental planning method, an experimental batch of granulated feed was developed. At the selected levels of factors, the calculated value of the crumbling of granules was 20.11%, which fits into the optimum according to the standard of the crumbling of granulated feed for poultry (no more than 22%). The specific electricity consumption was 9.23 kWh/ton. Experiments have shown that the discrepancies between the experimental and calculated data are insignificant and within these indicators' experimental error determination. Mathematical modelling of the granulation process of loose compound feed for broilers made it possible to solve an important practical problem – to optimize the granulation mode, which ensures the production of good quality granules with minimal energy consumption. The obtained optimal granulation parameters can serve as the basis for producing granulated feed for broilers.
Downloads
Metrics
References
Podobed, L. I., & Ponomareva, A. I. (2020). Osnovy korrekcii kormleniya sel'skohozyajstvennoj pticy. In Prakticheskoe rukovodstvo (p. 400). Strata.
Podobed, L. I., Laptev, G. Yu., Kapitonova, E. A., & Nikonov, I. N. (2017). Optimizaciya pishchevareniya i proteinovoe pitanie sel'skohozyajstvennoj pticy: uchebnoe posobie dlya studentov vuzov (p. 348). RAJT PRINT YUG.
Dozier, W. A., Behnke, K. C., Gehring, C. K., Branton, S. L. (2010). Effects of feed form on growth performance and processing yields of broiler chickens during a 42-day production period. Journal of Applied Poultry Research (Vol. 19, Issue 3, pp. 219–226). Oxford University Press. https://doi.org/10.3382/japr.2010-00156 DOI: https://doi.org/10.3382/japr.2010-00156
Egorov, I. (2015). Kombikorma raznoj fizicheskoj struktury v kormlenii cyplyat-brojlerov. In Kombikorma (Vol. 4, рр. 52–54). Avtonomnaya nekommercheskaya organizacziya Redakcziya zhurnala Kombikorma.
Blagov, D. A., Gizatov, A. Y., Smakuyev, D. R., Kosilov, V. I., Pogodaev, V. A., & Tamaev, S. A. (2020). Overview of feed granulation technology and technical means for its implementation. In IOP Conference Series: Earth and Environmental Science (Vol. 613, Issue 1, p. 012018). IOP Publishing. https://doi.org/10.1088/1755-1315/613/1/012018 DOI: https://doi.org/10.1088/1755-1315/613/1/012018
Massuquetto, A., Panisson, J. C., Schramm, V. G., Surek, D., Krabbe, E. L., & Maiorka, A. (2020). Effects of feed form and energy levels on growth performance, carcass yield and nutrient digestibility in broilers. In Animal (Vol. 14, Issue 6, pp. 1139–1146). Elsevier BV. https://doi.org/10.1017/s1751731119003331 DOI: https://doi.org/10.1017/S1751731119003331
Spiridonov, I. P. (2002). Kormlenie sel'skoho-zyajstvennoj pticy ot A do YA (p. 704). Oblastnaya tipografiya.
Salih, F. (2019). Effects of commercial pellet and mash feed on performance of broiler chickens. In Benha Veterinary Medical Journal (Vol. 36, Issue 2, pp. 367–372). Egypts Presidential Specialized Council for Education and Scientific Research. https://doi.org/10.21608/bvmj.2019.14876.1048 DOI: https://doi.org/10.21608/bvmj.2019.14876.1048
Podobed, L. I., & Safonov, A. P. (2022). Kormlenie sel'skohozyajstvennoj pticy s novami diagnostiki kormovyh narushenij dlya veterinarov (p. 678). Super.
Hancock C. J. (2010). Impact of feed form and nutrient distribution in an automated commercial broiler feeding system [Master dissertation, Kansas State University].
Löwe, R. (2005). Judging Pellet Stability as Part of Pellet Quality. In Feed Tech (Vol. 9, Issue 2, рр. 15–19). AFMA Matrix.
Mina-Boac, R. J., Maghirang, G., & Casada, M. E. (2006). Durability and Breakage of Feed Pellets during Repeated Elevator Handling. In Presented at ASABE Annual International Meeting, ASABE (Vol. 300, Issue 66044). Portland, Oregon.
Quentin, M., Bouvarel, I., & Picard, M. (2004). Short- and Long-Term Effects of Feed Form on Fast- and Slow-Growing Broilers. In Journal of Applied Poultry Research (Vol. 13, Issue 4, pp. 540–548). Elsevier BV. https://doi.org/10.1093/japr/13.4.540 DOI: https://doi.org/10.1093/japr/13.4.540
Corzo, A., Mejia, L., & Loar, R. E., II. (2011). Effect of pellet quality on various broiler production parameters. In Journal of Applied Poultry Research (Vol. 20, Issue 1, pp. 68–74). Elsevier BV. https://doi.org/10.3382/japr.2010-00229 DOI: https://doi.org/10.3382/japr.2010-00229
Lilly, K. G. S., Gehring, C. K., Beaman, K. R., Turk, P. J., Sperow, M., & Moritz, J. S. (2011). Examining the relationships between pellet quality, broiler performance, and bird sex. In Journal of Applied Poultry Research (Vol. 20, Issue 2, pp. 231–239). Elsevier BV. https://doi.org/10.3382/japr.2009-00138 DOI: https://doi.org/10.3382/japr.2009-00138
Amerah, A. M., Ravindran, V., Lentle, R. G., & Thomas, D. G. (2007). Feed particle size: Implications on the digestion and performance of poultry. In World’s Poultry Science Journal (Vol. 63, Issue 3, pp. 439–455). Informa UK Limited. https://doi.org/10.1017/s0043933907001560 DOI: https://doi.org/10.1017/S0043933907001560
GOST 28497-2014. (2014). Feeds, compound feeds. Method of crumbling properties granule determination.
Koshak, Zh. (2009). Issledovanie energoemkosti processa granulirovaniya pri proizvodstve kombikorma dlya pticy. In Agropanorama (Vol. 2, рр. 28–30). Belorusskij gosudarstvenny`j agrarny`j tekhnicheskij universitet.
Ostapchuk, N. V., Kaminskij, V. D., Stankevych, G. N., & Chuchuj, V. P. (1992). Matematicheskoe modelirovanie processov pishchevyh proizvodstv. In Uchebnoe posobie (p. 175). Vishcha shkola.
Begimova, A., & Kuznetsova, Yu. (2017). Ob adekvatnosti matematicheskih modelei (On the adequacy of mathematical models). In Materiali IX Mejdunarodnoi studencheskoi nauchnoi konferencii. Studencheskii nauchnii forum.
Keysuke Muramatsu, Andréia Massuquetto, Fabiano Dahlke, & Alex Maiorka. (2015). Factors that Affect Pellet Quality: A Review. In Journal of Agricultural Science and Technology A (Vol. 5, Issue 9). David Publishing Company. https://doi.org/10.17265/2161-6256/2015.09.002 DOI: https://doi.org/10.17265/2161-6256/2015.09.002
Stelte, W., Holm, J. K., Sanadi, A. R., Barsberg, S., Ahrenfeldt, J., & Henriksen, U. B. (2011). A study of bonding and failure mechanisms in fuel pellets from different biomass resources. In Biomass and Bioenergy (Vol. 35, Issue 2, pp. 910–918). Elsevier BV. https://doi.org/10.1016/j.biombioe.2010.11.003 DOI: https://doi.org/10.1016/j.biombioe.2010.11.003
Mohammadi Ghasem Abadi, M. H., Moravej, H., Shivazad, M., Karimi Torshizi, M. A., & Kim, W. K. (2019). Effect of different types and levels of fat addition and pellet binders on physical pellet quality of broiler feeds. In Poultry Science (Vol. 98, Issue 10, pp. 4745–4754). Elsevier BV. https://doi.org/10.3382/ps/pez190 DOI: https://doi.org/10.3382/ps/pez190
Briggs, J., Maier, D. E., Watkins, B., & Behnke, K. (1999). Effect of ingredients and processing parameters on pellet quality. In Poultry Science (Vol. 78, Issue 10, pp. 1464–1471). Elsevier BV. https://doi.org/10.1093/ps/78.10.1464 DOI: https://doi.org/10.1093/ps/78.10.1464
Thomas, M., & van der Poel, A. F. B. (1996). Physical quality of pelleted animal feed 1. Criteria for pellet quality. In Animal Feed Science and Technology (Vol. 61, Issues 1–4, pp. 89–112). Elsevier BV. https://doi.org/10.1016/0377-8401(96)00949-2
Colovic, R., Vukmirovic, D., Matulaitis, R., Bliznikas, S., Uchockis, V., Juskiene, V., & Levic, J. (2010). Effect of Die Channel Press Way Length on Physical Quality of Pelleted Cattle Feed. In Food & Feed Research (Vol. 37, Issue 1, рр. 1–6). Poultry Science Association.
Ostapchuk, N. V., & Stankevych, G. N. (2007) Matematichne modelyuvannya na EOM (p. 313). Druk.
Lv, M., Yan, L., Wang, Z., An, S., Wu, M., & Lv, Z. (2015). Effects of feed form and feed particle size on growth performance, carcass characteristics and digestive tract development of broilers. In Animal Nutrition (Vol. 1, Issue 3, pp. 252–256). Elsevier BV. https://doi.org/10.1016/j.aninu.2015.06.001 DOI: https://doi.org/10.1016/j.aninu.2015.06.001
McKinney, L. J., & Teeter, R. G. (2004). Predicting Effective Caloric Value of Nonnutritive Factors: I. Pellet Quality and II. Prediction of Consequential Formulation Dead Zones. In Poultry Science (Vol. 83, Issue 7, pp. 1165–1174). Elsevier BV. https://doi.org/10.1093/ps/83.7.1065 DOI: https://doi.org/10.1093/ps/83.7.1065
Amerah, A. M., Ravindran, V., Lentle, R. G., & Thomas, D. G. (2008). Influence of Feed Particle Size on the Performance, Energy Utilization, Digestive Tract Development, and Digesta Parameters of Broiler Starters Fed Wheat- and Corn-Based Diets. In Poultry Science (Vol. 87, Issue 11, pp. 2320–2328). Elsevier BV. https://doi.org/10.3382/ps.2008-00149 DOI: https://doi.org/10.3382/ps.2008-00149
Chewning, C. G., Stark, C. R., & Brake, J. (2012). Effects of particle size and feed form on broiler performance. In Journal of Applied Poultry Research (Vol. 21, Issue 4, pp. 830–837). Elsevier BV. https://doi.org/10.3382/japr.2012-00553 DOI: https://doi.org/10.3382/japr.2012-00553
Abdollahi, M. R., Ravindran, V., & Svihus, B. (2013). Pelleting of broiler diets: An overview with emphasis on pellet quality and nutritional value. In Animal feed science and technology (Vol. 179, Issues 1–4, pp. 1–23). Elsevier BV. https://doi.org/10.1016/j.anifeedsci.2012.10.011
Abdollahi, M. R., Ravindran, V., & Svihus, B. (2013). Pelleting of broiler diets: An overview with emphasis on pellet quality and nutritional value. In Animal Feed Science and Technology (Vol. 179, Issues 1–4, pp. 1–23). Elsevier BV. https://doi.org/10.1016/j.anifeedsci.2012.10.011 DOI: https://doi.org/10.1016/j.anifeedsci.2012.10.011
Wan, Y., Ma, R., Khalid, A., Chai, L., Qi, R., Liu, W., Li, J., Li, Y., & Zhan, K. (2021). Effect of the Pellet and Mash Feed Forms on the Productive Performance, Egg Quality, Nutrient Metabolism, and Intestinal Morphology of Two Laying Hen Breeds. In Animals (Vol. 11, Issue 3, p. 701). MDPI AG. https://doi.org/10.3390/ani11030701 DOI: https://doi.org/10.3390/ani11030701
Kolokol`nikov, N. V., Mezenczev, I. I., Mezenczev, M. I., Chaunina, E. A., & Amiranashvili, E. I. (2019). Ispol`zovanie kombikormov raznoj fizicheskoj struktury` v kormlenii indyushat. In Vestnik Omskogo gosudarstvennogo agrarnogo universiteta (Vol. 33, Issues 1, pp. 99–105). Omskij gosudarstvenny`j agrarny`j universitet imeni P. A. Stoly`pina.
Jahan, M. S., Asaduzzaman, M., & Sarkar, A. K. (2006). Performance of broiler fed on mash, pellet and crumble. In International Journal of Poultry Science (Vol. 5, Issue 3, рр. 265–270). Asian Network for Scientific Information. https://doi.org/10.3923/ijps.2006.265.270 DOI: https://doi.org/10.3923/ijps.2006.265.270
Zalenka, J. (2003). Effect of Pelleting on Digestibility and Metabolizable Energy of Poultry Diets. In Proceedings of European Symposium on Poultry Nutrition (Vol. 98, Issue 11, рр. 5497–5503). Elsevier. https://doi.org/10.3382/ps/pez176 DOI: https://doi.org/10.3382/ps/pez176
Meinerz, C., Ribeiro, A. M. L., Penz Jr, A. M., & Kessler, A. de M. (2001). Níveis de Energia e Peletização no Desempenho e Rendimento de Carcaça de Frangos de Corte com Oferta Alimentar Equalizada. In Revista Brasileira de Zootecnia (Vol. 30, Issue 6 suppl, pp. 2026–2032). FapUNIFESP (SciELO). https://doi.org/10.1590/s1516-35982001000800011 DOI: https://doi.org/10.1590/S1516-35982001000800011
Skinner-Noble, D. O., McKinney, L. J., & Teeter, R. G. (2005). Predicting effective caloric value of nonnutritive factors: III. Feed form affects broiler performance by modifying behavior patterns. In Poultry Science (Vol. 84, Issue 3, pp. 403–411). Elsevier BV. https://doi.org/10.1093/ps/84.3.403 DOI: https://doi.org/10.1093/ps/84.3.403
Froetschner J. (2006). Conditioning Controls Quality of Pellet. In Feed Tech (Vol. 10, Issue 6, рр. 12–15). AFMA Matrix.
Leaver, R. H. (1988). In The pelleting process. SproutBauer.
Behnke, K. (1994). Factors Affecting Pellet Quality. In Proceedings of the Maryland Nutrition Conference. (pp. 44–54). Feed Ind. Counc. and Univ.
Massuquetto, A., Durau, J. F., Schramm, V. G., Netto, M. V. T., Krabbe, E. L., & Maiorka, A. (2018). Influence of feed form and conditioning time on pellet quality, performance and ileal nutrient digestibility in broilers. In Journal of Applied Poultry Research (Vol. 27, Issue 1, pp. 51–58). Elsevier BV. https://doi.org/10.3382/japr/pfx039 DOI: https://doi.org/10.3382/japr/pfx039
Sredanović, S., Lević, J., & Đuragić, O. (2005). Identification of feed raw material hazard properties. In Journal on Processing and Energy in Agriculture (former PTEP), (Vol.9, Issue 5, рр. 120–123). National Society of Processing and Energy in Agriculture.
Sredanović, S., & Lević, J. (2000). Conditioning: An important step in feed production. Časopis za procesnu tehniku i energetiku u poljoprivredi. In Journal on Processing and Energy in Agriculture (Vol.4, Issue 3, рр. 82–84). National Society of Processing and Energy in Agriculture.
Buchanan, N. P., & Moritz, J. S. (2009). Main effects and interactions of varying formulation protein, fiber, and moisture on feed manufacture and pellet quality. In Journal of Applied Poultry Research (Vol. 18, Issue 2, pp. 274–283). Elsevier BV. https://doi.org/10.3382/japr.2008-00089 DOI: https://doi.org/10.3382/japr.2008-00089
Braginets, S. V., Bakhchevnikov, O. N., & Deev, K. A. (2023). Influence of various parameters on the vegetable raw material pelleting process and pellets quality (review). In Agricultural Science Euro-North-East (Vol. 24, Issue 1, pp. 30–45). FARC of the North-East named N.V. Rudnitskogo. https://doi.org/10.30766/2072-9081.2023.24.1.30-45 DOI: https://doi.org/10.30766/2072-9081.2023.24.1.30-45
Thomas, M., & van der Poel, A. F. B. (1996). Physical quality of pelleted animal feed 1. Criteria for pellet quality. In Animal Feed Science and Technology (Vol. 61, Issues 1–4, pp. 89–112). Elsevier BV. https://doi.org/10.1016/0377-8401(96)00949-2 DOI: https://doi.org/10.1016/0377-8401(96)00949-2
Moritz, J. S., Cramer, K. R., Wilson, K. J., & Beyer, R. S. (2003). Feed Manufacture and Feeding of Rations with Graded Levels of Added Moisture Formulated to Different Energy Densities. In Journal of Applied Poultry Research (Vol. 12, Issue 3, pp. 371–381). Elsevier BV. https://doi.org/10.1093/japr/12.3.371 DOI: https://doi.org/10.1093/japr/12.3.371
Fahrenholz, A.C. (2012) Evaluating Factors Affecting Pellet Durability and Energy Consumption in a Pilot Feed Mill and Comparing Methods for Evaluating Pellet Durability [Dissertation theses, Kansas State University] (р. 92).
Fairfield, D. A. (2003). Pelleting for Profit Part 1. Feed and Feeding Digest, National Grain and Feed Association Part 1, No. 6. Accessed August 2015.
Cutlip, S. E., Hott, J. M., Buchanan, N. P., Rack, A. L., Latshaw, J. D., & Moritz, J. S. (2008). The Effect of Steam-Conditioning Practices on Pellet Quality and Growing Broiler Nutritional Value. In Journal of Applied Poultry Research (Vol. 17, Issue 2, pp. 249–261). Elsevier BV. https://doi.org/10.3382/japr.2007-00081 DOI: https://doi.org/10.3382/japr.2007-00081
Djuro, V., Ivanov, D., Radmilo, C., & Bojana, K. (2010). Effect of steam conditioning on physical properties of pellets and energy consumption in pelleting process. In Journal on Processing and Energy in Agriculture (Vol. 14, Issue 2, рр. 106–108). Centre for Evaluation in Education and Science.
Rivai Suhendra F, & Iskandar, I. (2021). Analysis of Retention Time and Steam Pressure Variations in the Conditioning Process on the Moisture Content of Feed in the Packaging Process. In Journal of Mechanical, Civil and Industrial Engineering (Vol. 2, Issue 2, pp. 01–16). Al-Kindi Center for Research and Development. https://doi.org/10.32996/jmcie.2021.2.2.1 DOI: https://doi.org/10.32996/jmcie.2021.2.2.1
Podobed, L. I. (2021). Kormovye patologii sel'skohozyajstvennoj pticy Monografiya (p. 201). Akvatoriya.
Podobed, L. I. (2020). Kormlenie sel'skohozyajstvennoj pticy pri minimizacii primeneniya antibiotikov (p. 319). Akvatoriya.
Koshak, Zh., & Koshak, A. (2012). Vliyanie sostava kombikormov na udel`nuyu e`nergoyomkost` proczessa granulirovaniya. In Kombikorma (Vol. 2, рр. 63–64). Avtonomnaya nekommercheskaya organizacziya Redakcziya zhurnala Kombikorma. DOI: https://doi.org/10.21800/S0009-67252012000300022
Behnke, K. C. (2006). The Art (Science) of Pelleting. In Technical Report Series: Feed Technology (рр. 5–9). American Soybean Assn. International Marketing Southeast Asia.
Muramatsu, K., Maiorka, A., Dahlke, F., Lopes, A. S., & Pasche, M. (2013). Impact of particle size, thermal processing, fat inclusion and moisture addition on pellet quality and protein solubility of broiler feeds. In Journal of Agricultural Science and Technology (Vol. 3, Issue 12 А, рр. 1017–1028). CMV Verlag.
Svihus, B., & Zimonja, O. (2011). Chemical alterations with nutritional consequences due to pelleting animal feeds: a review. In Animal Production Science (Vol. 51, Issue 7, p. 590). CSIRO Publishing. https://doi.org/10.1071/an11004 DOI: https://doi.org/10.1071/AN11004
Podobed, L. I. (2017). Aminokisloty v pitanii sel'skohozyajstvennyh zhivotnyh i pticy. In Monografiya (p. 279). Akvatoriya.
Koshak, Zh., & Ivanov, A. (2009). Issledovanie e`nergoemkosti proczessa granulirovaniya pri proizvodstve kombikorma dlya pticzy. In Agropanorama. (Vol. 2, рр. 28–30). Belorusskij gosudarstvenny`j agrarny`j tekhnicheskij universitet.
Published
How to Cite
Issue
Section
License
Copyright (c) 2024 Potravinarstvo Slovak Journal of Food Sciences
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
This license permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is properly cited, and is not altered, transformed, or built upon in any way.